GTGJH-01 fully automatic cartridge filling machine (Automatic feeding + cartridge filling + capping + capping/pressing + automatic unloading)

Parameters

User’s Guide:

Fully automatic oil injection machine vision system manual

The main menu of this system is as follows:

• Camera settings
• Camera calibration
• Template settings
• Sports settings
• Targeting

Camera settings:

1. Real-time collection: camera real-time image.
2. Stop real-time: Stop real-time image acquisition
3. Camera parameters: Adjust camera internal parameters, such as “exposure”, “gain”, etc.

Camera calibration:

Note: Complete the needle alignment before calibration, otherwise the results will be inaccurate.

Calibration process:

1. Print out 9 Mark points and place them within the camera’s field of view. Note that the height of the Mark points needs to be as consistent as possible with the height of the product (same horizontal plane), and write down the calibration position coordinates (see Motion Settings, Setting the Mark Position).
2. Right-click the image window and select “Show StatusBar” to obtain the real-time coordinates of the mouse. Move the mouse to a Mark point, record the coordinates, and enter them into the “Pixel X” and “Pixel Y” columns. By analogy, the pixel coordinates of the 9 Mark points are obtained respectively and input into “Pixel X” and “Pixel Y”.
3. Click the “Needle” button and check “Camera Crosshair” to display the camera.
4. Click the “Motion Settings” button, move the camera to the Mark point, obtain the actual coordinates of the Mark point, and input them into “Actual X” and “Actual Y”.
5. Repeat steps 3 and 4 to obtain the actual coordinates of the remaining points, enter them into “Actual X” and “Actual Y”, click “Calibrate”, and the calibration is completed.

Template settings:

1. Angle range: Set the matching angle of the template (matching can be done within this range)
2. Matching score: Set the similarity of the searched template. The higher the similarity, the harder it is to search. (needs to be balanced according to actual situation)
3. Rectangle: Set the size range of the template.
4. Learning: Make a template according to the set parameters and determine the template.
5. Execution: Test the created template.
6. Setting: Adjust the coordinates of the template (blocking position).

Click the “Settings” button, hold down the left mouse button and drag the crosshair to the desired position, and click the right button to complete.

Click “Execute” to view the effect of the settings.

7. Load template: used to load a previously saved template. (No need to make templates anymore)
8. Save template: Save the template you have made for easy loading later.

Note: After making the template, if you want to use it in the future, you must save it. The template name cannot be modified when saving.

Template making process:

1. Click the “Template Settings” button.
2. Drag the slider to set the angle range and matching score of the template respectively. (can also be defaulted)
3. Click the “Rectangle” button and drag the rectangular frame to the product location.
4. Click the “Learn” button to complete the template creation.
5. Click the “Settings” button to adjust the template matching position.
6. Click the “Execute” button to observe the template results.
7. Click the “Save Template” button to save the template you just created.
8. Click the “Load Template” button to load a previously saved template.

Sport settings:

1. The four blue buttons can move the platform in the corresponding direction (X, Y) respectively.
2. The two yellow buttons move the Z-axis up and down respectively.
3. Speed: the speed when moving the platform manually.
4. Controller settings:

1).Controller: Connect and disconnect the controller.

2).Control parameters: basic parameters of the controller and related action delay settings.

3).Speed setting: related speed setting

4).IO test: IO status detection

5) Point setting: point coordinates during operation.

Movement process:

Start operation signal—>Move to photo position—>Move to material retrieval position—>Remove material—>Block—>Complete signal

Note: The marking position cannot be changed.

Target:

Purpose: Determine the camera to cylinder offset value.

process:

1. Determine a Mark point on the platform.
2. Pick up the rubber stopper, move the rubber stopper to the Mark point, and click “Needle Coordinates”.
3. Move the camera to the Mark point position, click “Camera Coordinates”, and complete.

Note: The order of steps 2 and 3 cannot be exchanged.

other:

“Run” button: the program runs

“Stop” button: program stops

“Exit” button: program exits

During the retrieval process, if retrieval fails 3 times (can be set by yourself), a dialog box will pop up.

“Retry”—retrieve materials directly without taking pictures

“Cancel”—retake photos and retrieve materials.

The operation of the oil injection machine is the same, so a manual is produced.

7. Common problems and solutions

When we use this machine, we may encounter some problems. Here is the solution:

1. The equipment has no action: When we press the start button, the machine has no action. We should check whether all the electrical systems are turned on, and we can check whether the induction switch is in the original position of the cylinder. Also, we should check if there are any short circuit faults or open circuit faults. .
2. The cylinder is not working: Check whether the sensor switch on the cylinder is in position and stays on? Then check the solenoid valve, cylinder and circuit in sequence. We can take turns swapping and see what goes wrong.
3. The oil filling valve does not fill with oil or leaks oil: When it is found that the oil valve does not fill with oil or leaks oil, you should check whether the air pressure is within the normal range (about 0.5 MPA) and whether there is air leakage somewhere. If everything else is fine and the valve is still leaking oil, maybe we need to replace the valve seal.